Rapid Pasteurisation and Sterilisation
Quality is the major driving force in the food and drink industry, premium products can attract a prime market. Heating of food during the manufacturing process can radically alter the characteristics of the finished products. Quality and taste can be significantly affected if the processing parameters are not closely controlled.
Conventional thermal pasteurisation heating can lead to a variety of changes to a food’s properties. Overheating of foods can lead to undesirable caramel flavours, colour change and loss of vitamin content. Furthermore thermally sensitive products or those containing particulates can suffer fouling or damage of the particulate.
C-Tech Innovation’s range of ohmic processing units provide a milder heat treatment process which has been independently shown to be a preferred option for heating fruit particulates, beverages, soups, stews, jams and compotes.
Products are heated very quickly and evenly – including those with particulates and solids. The ohmic processing unit yields products with a superior taste, colour and increased levels of vitamins due to its unique heating method and close control of time temperature thermal history, with energy delivery in excess of 95% efficiency.
Key benefits include:
- Rapid pasteurisation – short residence times
- Increased flavour and vitamins compared to traditional heat exchangers
- Easy maintenance – reduced cost
- Less product loss – higher product yield
- Easily retrofitted to existing lines
- High resistance to fouling
- Handles high viscosity products
- Working temperatures up to 180oC
- Increased efficiency – 95% of input energy transferred to the product
What we can do for you
C-Tech Innovation’s team of engineers and scientists can support you from carrying out initial trials on samples of your product for evaluation through to installation and commissioning new production equipment on your site.
The ohmic processing unit has many potential uses in the food industry. The ohmic processing unit can handle any pumpable food with a normal moisture content from beverages, fruits and vegetables through to meat based products, confectionery and convenience foods, examples and candidate products include:
- Beverages; Fruit juices, nectars, smoothies, pulps and coffee extract
- Convenience foods; Ready meals, soup, sauces, baby food, rice and rice pudding
- Dairy; Cheese, yoghurt, creams, whey products, milk and liquid egg
- Fruits & Vegetables; Jams, fruit compotes, fruit puree, diced fruit, juices, diced vegetables and tomato products
- Meat; Meat and protein products
Pasteurisation and sterilisation equipment
26 kW Atmospheric Ohmic Batch Heater
The OBA-26 is a bench-top unit designed for recipe development and concept testing in a commercial food production environment. Apply precisely controllable heat to volumes between 500 ml and 7.5 litres.
13 kW Pressurised Ohmic Batch Heater
The OBP-13 can process up to two litres of foodstuffs at pressures up to 5.5 bar gauge. It offers precise handling of variables for quality control and experimental rigour.
20 kW Ohmic Continuous Modular Heater
Designed for ease of scale-up, the OCM-20 is modular to allow for heat delivery tailored to the application. For higher temperatures or longer hold times it is simple to add more modules to the process line.
200 kW Ohmic Continuous Heater
The OCP-200 is perfect for integration into existing food processing lines, meaning no need to retool or re-layout plant. It is ideal for pumpable foodstuffs including soups, stews, sauces, drinks, diced fruit and more.
Control System Integration
Maintenance of process conditions is achieved through automated monitoring and adjustment of temperature and flow, meaning manual input is kept to a minimum. C-Tech can fully integrate control systems with that of other equipment where necessary.
Optimisation of heating is vital to the efficient and cost effective production of foods. The ohmic processing unit can be used to heat from cold infeed to target temperature or, for reduced energy demand, preheated product can be heated to target temperature using the ohmic heater in the highest temperature zone. C-Tech Innovation can provide advice and guidance in optimising your ohmic system.